Client Case Study | Enhancing SMT Line Placement Accuracy and Efficiency with Yamaha Nozzle KHY-M7770-A0X
Client Background
Our client is a mid-sized electronics assembly company specializing in consumer electronics, operating multiple Yamaha YSM series SMT placement lines with an annual output exceeding one million units. Recently, the client faced issues related to nozzle wear causing placement deviation and solder paste defects, impacting product quality and production efficiency.
Challenges
-
Conventional nozzles lacked the durability required for high-frequency, high-speed placement, resulting in unstable suction.
-
Frequent placement deviations and solder paste defects increased rework rates and lowered production yield.
-
Frequent equipment downtime for maintenance disrupted production flow and increased operational costs.
Solution
To address these challenges, we recommended the high-performance Yamaha SMT Nozzle KHY-M7770-A0X (Models 306A / 317A), which offers:
-
Wear-resistant high-strength alloy construction, significantly extending nozzle lifespan.
-
Optimized vacuum channel design for enhanced suction efficiency and stability.
-
Precise dimensional tolerance ensuring consistent component pick-up and placement accuracy.
-
Full compatibility with Yamaha YS and YSM series placement machines, facilitating quick replacement and maintenance.
Our technical team provided professional installation support and commissioning guidance to ensure seamless integration into the production line.
Results
-
Placement yield improved by over 5%, effectively reducing defects and misplacements.
-
Equipment downtime for maintenance reduced by 30%, resulting in smoother production flow.
-
Maintenance costs significantly lowered with extended nozzle replacement cycles.
-
Production capacity increased by approximately 15%, meeting the client’s demand for scaled-up manufacturing.
Client feedback indicates significant improvements in line stability and product consistency, with a marked reduction in rework, saving substantial labor and material costs.
Summary of Product Advantages
| Advantage | Description |
|---|---|
| High Compatibility | Fits multiple Yamaha SMT machines, shortening setup time. |
| Durable Material | Made from high-strength alloy, resistant to wear and impact. |
| Precise Performance | Strict tolerance control ensures placement accuracy. |
| Easy Maintenance | Modular design enables quick replacement, minimizing downtime. |
| Cost Effective | Stable performance and competitive pricing suitable for bulk purchasing. |
Visit our website for more information and purchasing details:
Our professional team is ready to tailor SMT solutions that help your production line run efficiently and reliably.
aismtsupplier@gail.com