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Yamaha Smt Feeder 32mm Khj-Mc500-000 | Original Replacement | Supplier 1

Yamaha Smt Feeder 32mm Khj-Mc500-000 | Original Replacement | Supplier 2

Yamaha Smt Feeder 32mm Khj-Mc500-000 | Original Replacement | Supplier 3

Yamaha Smt Feeder 32mm Khj-Mc500-000 | Original Replacement | Supplier 4

Yamaha Smt Feeder 32mm Khj-Mc500-000 | Original Replacement | Supplier

Core Highlights

Dimension	Key Content
Precise Positioning	Genuine Yamaha SMT feeder (Model KHJ-MC500-000) for 32mm tape components (e.g., QFPs, connectors, modules)
Core Function	Stepper motor + optical sensors enable ±0.1mm feeding accuracy and high-speed placement (0.1s/component)
Primary Role	Ensures stable component feeding for Yamaha YS/X-series placement machines, minimizing downtime and enabling continuous production
Competitive Advantages	► Miss-feed rate <0.01% (industry avg. 0.03%) ► 304 stainless steel cover + ceramic pawl with >5 million-cycle durability ► ESD protection design (surface resistance 10<sup>6</sup>-10<sup>8</sup>Ω)
Decision Value	★ Cost-saving: Reduces material waste by 20%+ and spare part replacement frequency ★ Efficiency boost: Supports 24/7 operation with placement yield up to 99.95% ★ Full compatibility: Certified for YS12/YS24/YSM20 mainstream models

Technical Deep Dive

Durability Engineering
- Metal body + ceramic critical parts: Eliminates jamming caused by plastic feeder warping/wear
- Self-lubricating bearings: Maintenance-free operation >10,000 hours
Smart Control
- Dual-channel optical sensors: Real-time tape positioning and component monitoring with auto-correction
- IP54 rating: Dust/liquid splash protection for harsh workshop environments
Plug-and-Play
- Quick-lock pneumatic connector: 3-second installation/swap with hot-swappable support
- LED status indicator: Red/green alerts for feeding errors (tape-out, jam, misalignment)

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Product Introduction

The original Yamaha KHJ-MC500-000 SMT feeder is designed for high-speed mounters, offering 32mm standard bandwidth compatibility for all types of rolled electronic components (e.g. ICs, connectors). Adopting high-precision stepping motor and wear-resistant metal structure, it ensures stable material supply and extremely low throw rate, perfectly adapting to Yamaha YS/X series mounters, which significantly improves line efficiency and component placement yield, and it is an ideal solution for high-reliability production in electronic manufacturing.

Product Display

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Product Advantages

Yamaha Smt Feeder 32mm Khj-Mc500-000 | Original Replacement | Supplier 19

Ultra-high Speed Performance The feeding speed can reach up to 800mm/s, which is compatible with the ultra-fast mode of Yamaha chip mounters, increasing the production capacity by over 30%. The intelligent tension adjustment technology ensures that miniature components such as ICs, resistors, and capacitors are fed without deviation.

Extreme Durability The main body is made of aviation aluminum material, combined with an anti-static ceramic ratchet, boasting a lifespan of over 5 million cycles (twice the industry average). With an IP65 dustproof and splash-proof design, it is suitable for dust-free workshops and high-humidity environments.

Precise Compatibility It natively supports Yamaha series chip mounters, allowing for plug-and-play operation without debugging. The customizable tape guides can accommodate components that conform to JEDEC standards as well as non - standard and irregularly shaped components.

Cost Optimization Solution With a modular design, key components such as feeding gears and sensors support quick replacement, reducing maintenance costs by 60%. It provides a 1-year warranty and a global 48-hour spare parts response service.

Application Scenario

Consumer electronics

Smartphone motherboards, TWS earphone circuit boards, smartwatch modules

Automotive electronics

ECU control board, vehicle-mounted sensors, charging modules for new energy vehicles

LED display

Mini LED backlight module, outdoor display screen unit

Medical electronics

PCBs for medical imaging equipment, implantable sensors

FAQ

What is the typical lifespan of an SMT Feeder? How to extend its service life?

Standard lifespan: The average lifespan of an industrial-grade SMT Feeder is 3 to 5 million cycles. For example, the Yamaha CL series can reach up to 8 million cycles.

How to fix communication errors between SMT Feeder and pick-and-place machine?

Confirm that the PIN pins of the Feeder interface are not bent or oxidized. Check whether the Feeder firmware version supports the model of the chip mounter. Restart the control unit of the chip mounter and reload the parameter configuration file of the Feeder.

Can third-party SMT Feeders match OEM performance?

Third-party Feeders have an advantage in terms of short-term costs, but there are significant differences. For high-precision and large-batch production, it is preferable to choose the original factory feeders. For trial production or scenarios with low complexity, it is possible to try high-quality third-party brands.

How to quickly replace worn parts like feeder gears?

Cut off the power supply and remove the tape. Use a 3mm hexagonal wrench to remove the gear cover plate (pay attention to the spring tension). Take out the old gear set and compare the pitch consistency with that of the new gear. Apply thermal conductive silicone grease and then install the new gear. Use a calibration jig to test the feeding tension (target value: 2.5N±0.3N).

Can you customize SMT Feeders for non-standard tape widths?

YES

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